Sandwich Panel with Mineral Wool and Colored Steel

Machine mineral wool sandwich panels are a high-tech and efficient building material designed to meet the diverse requirements of modern construction projects. Using advanced manufacturing technology, this panel combines the durable properties of colored steel with the excellent insulation and fire-resistant qualities of mineral wool.

1. Structure and materials

Outer layer - colored steel

The outer layers of the panel consist of high -quality steel sheets with color coating. These steel sheets are chosen for their exceptional strength and durability. The color coating process not only gives the panel to aesthetically attractive appearance, offering a wide selection of color options for various architectural solutions, but also provides a protective layer from corrosion. This protection is crucial, since it protects the panel from environmental factors, such as moisture, oxidation and ultraviolet radiation, ensuring the durability and reliability of building material.

The main layer is mineral wool

The core of the sandwich panel consists of mineral wool, insulating material on a mineral basis. Mineral wool is made of natural minerals, such as basalt or dolomite, which will melt and spit into thin fibers. This unique composition gives mineral wate several outstanding properties. It has excellent thermal insulation properties with low thermal conductivity, which helps to minimize heat transfer through the panel. This is necessary to maintain a stable temperature in the room, reduce energy consumption for heating and cooling, as well as increase the overall energy efficiency of the building.

In addition, mineral wool has high fire resistance. He can withstand high temperatures, which makes it an ideal choice for applications, where fire safety is the main priority, for example, in industrial buildings, warehouses and multi -storey residential complexes. In addition, mineral wool has good sound -absorbing properties, which allows you to effectively reduce noise transmission, creating a more quiet environment in the room.

2. Production process

Preparation of the material

High -quality steel with color coating is first fed to the production line. These rolls are thoroughly checked to make sure that they meet strict quality standards in terms of thickness, flatness and quality of the coating. At the same time, raw materials are prepared for mineral wool. Mineral wool is produced in a controlled environment to ensure a constant diameter, density and quality of the fiber.

Assembly of panels

The production line is automated to ensure accuracy and efficiency. Steel sheets with colored coating are rolled out and cut into the required length and width. Then the core of mineral wool is precisely placed between two layers of steel sheets. Special adhesives are applied for strong gluing mineral wool to steel sheets. These glues are designed in such a way as to withstand different environmental conditions and maintain the structural integrity of the panel for a long time.

After the core is inserted, the panel passes through a series of videos that press and compact the layers together, providing uniform clutch. Then the edges of the panel are cut and finished, often using a steel frame made of galvanized steel or a special edge - sealing material. This not only increases the strength of the panel, but also provides a pure and professional appearance.

Quality control

Throughout the production process, strict quality control measures are used. Each panel is checked for the accuracy of the size to make sure that it meets the specified requirements for the length, width and thickness. Methods of non -destructive control, such as ultrasonic control, are used to check the strength of the adhesion between the core of the mineral wool and the steel sheets with the color coating. Also periodically selected samples for testing for physico-mechanical properties, including testing for thermal conductivity, fire resistance and sound absorption. Only those panels that have passed all quality control checks are allowed for shipment.

3. Advantages

Thermal insulation

The low thermal conductivity of the mineral wool core makes Machine - Made Color Steel mineral wool sandwich panels highly effective in thermal insulation. This property helps keep buildings warm in cold weather and cool in hot weather, reducing the dependence on artificial heating and cooling systems. As a result, it makes a significant contribution to energy savings and environmental sustainability.

Fire resistance

The non-combustible nature of mineral wool provides excellent fire protection. In the event of a fire, the panel can prevent the spread of flames and heat, buying valuable time for evacuation and fire extinguishing. This high level of fire resistance allows it to meet strict fire safety regulations in many regions.

Soundproofing

The core of mineral wool has good sound -absorbing characteristics. It can effectively reduce noise transmission, whether it is the external noise of the road, industrial noise or internal noise inside the building. This is especially beneficial for residential, commercial and industrial buildings, where a quiet environment is required.

High strength and durability

The combination of strong steel outer layers with colored coating and a durable core from mineral wool gives the panel high strength and durability. It can withstand various external loads, such as wind pressure, snow load and blows, without significant deformation or damage. The corrosion -resistant color coating on steel sheets further extends the service life of the panel, making it reliable long -term investment.

The cost is efficiency

Thanks to its energy-saving properties, reduced maintenance requirements and a long service life, a mineral wool sandwich manufactured by a machine method, provide excellent efficient efficiency and efficiency throughout the entire life cycle of the building. Although initial investments can be comparable to some other building materials, long -term savings in energy and replacement costs make it an attractive option for developers, contractors and owners of buildings.

4. Application

Industrial buildings

In industrial conditions, such as factories, workshops and warehouses, the panel is widely used for roofing coatings and wall construction. Its high strength allows you to withstand large spans, and its fireproof and thermal insulation properties meet the specific requirements of industrial conditions. The ability to reduce the noise from equipment also helps to create more comfortable working conditions.

Commercial buildings

For commercial buildings, such as shopping centers, office complexes and hotels, the aesthetic attractiveness of the panel in combination with its functional properties makes its perfect choice. A wide selection of color solutions allows you to creatively approach architectural projects, and heat and sound insulation properties increase the comfort of residents. Fire resistance also ensures the safety of a large number of people in these buildings.

Residential buildings

In residential construction, especially multi-story apartment buildings and townhouses, the panel can be used for external walls and roofing. Its thermal insulation properties help create a comfortable living environment, while its fire-resistant and sound-proofing properties increase the safety and peace of mind of residents. Its ease of installation also makes it a practical option for residential building projects.

Infrastructure projects

The panel can also be used in infrastructure projects such as hospitals, schools and transport facilities. Its fire resistance, thermal insulation and sound absorption are crucial for these types of buildings where the safety and well-being of users are paramount.

Specifications