Cleanroom Airlocks

The product description

Air gateways are important components of modern clean rooms intended to ensure a medium free from particles. Thanks to the use of modern air blowing systems and filtration, high particle removal efficiency is achieved - more than 90% of the pollution is eliminated in one cycle. This is especially important in industries such as the production of sterile medical devices, where even the smallest particles can violate the integrity of the product.

These clean rooms prevent pollution, creating a barrier that allows only cleaned personnel and equipment to sensitive zones. They also help maintain the necessary air pressure between the zones, which additionally improves environmental control. Clean rooms with air gateways are convenient to use and equipped with intuitive control panels for uninterrupted operation. Functions of safety, such as emergency buttons for stopping and blocking doors, provide additional protection. In addition, these systems have a high degree of configuration, allowing you to adjust the speed of the air flow, the size of the chamber and the duration of the cycle to meet the unique needs of various industries - from nanotechnological research to the production of automobile components.

Due to its reliable work, adaptability and ease of use, clean rooms with air gateways are indispensable for maintaining the highest standards of purity and controlling pollution.

Composition and structure

Camera:A clean room with an air gateway usually consists of a stainless steel or aluminum alloy camera. These materials are selected for their strength, resistance to corrosion and ease of cleaning. The camera is designed with smooth surfaces to prevent the accumulation of dust and pollution. For example, at an enterprise for the production of semiconductors, smooth walls of the air gateway camera guarantee that the particles do not delay, ensuring the integrity of the process of production of microcircuits. Usually it has a size that allows you to place one or more people or a trolley with equipment, while standard dimensions vary depending on use.

Air blowing system:The basis of the functionality of the air gateway is its air blowing system. It includes high -pressure fans and a number of snot. Fans create a powerful stream of filtered air, which is then directed through the nozzles. These nozzles are strategically located to cover the whole body or object entering the camera. In a pharmaceutical clean room, a jet of snot air reaches speeds sufficient to remove any loose particles adhering to staff or equipment. The direction and intensity of the air flow can often be adjusted in accordance with various requirements.

Filter system: a high -quality filter system is necessary to ensure the purity of air entering the chamber. Usually it includes preliminary filters and HEPA filters (highly effective air filters for particle capture). Preliminary filters delay large particles, such as dust and pile, while HEPA filters are designed to remove microscopic particles with extremely high efficiency. In a clean room for accurate electronics, HEPA filters can capture particles up to 0.3 micron in size, preventing them from entering a clean zone. Filters must be regularly replaced to maintain optimal performance.

Control Panel: The control panel is the brain of a clean room with an air shower. It allows users to control the system and control its work. With its help, you can regulate functions such as the duration of the air shower cycle, the fan speed, as well as the opening and closing of the doors. In the clean room for the food industry, operators can use the control panel to set a short time of the air shower for quick entrance during periods of workload, while ensuring sufficient removal of particles. On the panel there are often indicators displaying the state of the system, for example, the need to replace the filters or the presence of a malfunction.

Areas of application

The semiconductor and microelectronic industry: in the production of microcircuits and other electronic components, clean rooms with an air shower are indispensable. They guarantee that engineers and equipment included in clean production zones do not bring pollution particles, protecting sensitive electronic circuits and preventing defects in finished products.

Pharmaceutical and biotechnological industry: from the development of dosage forms to genetic editing laboratories, pure rooms with an air shower play a key role. In sterile production facilities for drugs, they are used to clean personnel and equipment in front of the entrance, ensuring the sterility of the drugs. In biotechnological clean rooms where cell cultures are grown, air shower helps maintain a clean environment for successful experiments.

Food industry:In high -tech food industries, clean rooms with an air shower are used to reduce the content of dust and other contaminants on workers and carts. This helps maintain hygienic food standards, preventing damage and ensuring consumer safety.

Service and precautions

Regular filter replacement: as mentioned, filters are the most important part of a clean room with an air shower. They should be replaced in accordance with the schedule recommended by the manufacturer. In a loaded industrial clean room, this may mean replacing preliminary filters every few months and HEPA filters about once a year. Failure to comply with this requirement will lead to a decrease in the efficiency of particle removal.

Cleaning the camera and components: camera, nozzles and other components should be regularly cleaned. In pharmaceutical clean rooms, a special cleaning protocol using permitted disinfectants for surfaces processing can be used. Any dirt or garbage remaining on components can affect the air flow and the efficiency of particle removal.

System check: Periodic checks of the air supply system, control panels and other parts should be carried out by trained techniques. This includes checking the correctness of the air flow, the operation of the fans and the functionality of the control buttons. In a high -tech clean room, any malfunction can violate the entire production process, so timely detection and repair are extremely important.

Technical parameters